Comprehensive QC Features

Advanced AI-powered solutions for every stage of apparel quality control

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Defect Detection

Our computer vision system identifies quality issues with industry-leading accuracy, ensuring only perfect garments reach your customers.

  • Fabric Flaws: Holes, tears, snags, and weaving defects
  • Stitching Issues: Loose threads, uneven seams, skipped stitches
  • Color Problems: Fading, discoloration, shade variations
  • Stains & Marks: Oil spots, ink marks, water stains
  • Print Defects: Misalignment, smudging, incomplete patterns
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Size Regression Analysis

Ensure consistent sizing across production runs with intelligent measurement analysis and predictive quality control.

  • Measurement Verification: Automated comparison against spec sheets
  • Batch Analysis: Track size consistency across production batches
  • Tolerance Management: Customizable acceptance ranges for each measurement
  • Predictive Analytics: Identify sizing trends before they become issues
  • Multi-Size Support: Handle various sizing standards (US, EU, UK, Asia)
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Intelligent Repair Guidance

Maximize recovery rates with AI-driven recommendations for repair, rework, or rejection decisions.

  • Severity Classification: Automatic grading of defect criticality
  • Repair Instructions: Step-by-step guidance for common fixes
  • Cost Analysis: Repair vs. reject cost-benefit analysis
  • Workflow Integration: Seamless routing to repair stations
  • Quality Tracking: Monitor repair success rates and outcomes
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Returns Processing

Streamline returns management with automated visual inspection and intelligent disposition recommendations.

  • Condition Assessment: Evaluate returned items for resale eligibility
  • Damage Documentation: Automatic photo capture and categorization
  • Restocking Decisions: AI-powered accept/reject recommendations
  • Fraud Detection: Identify suspicious return patterns
  • Analytics Dashboard: Track return reasons and quality trends
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Analytics & Reporting

Make data-driven decisions with comprehensive quality insights and performance metrics.

  • Real-time Dashboards: Live QC performance monitoring
  • Defect Trends: Identify recurring quality issues
  • Supplier Scorecards: Track vendor performance over time
  • Custom Reports: Generate reports tailored to your needs
  • API Integration: Connect with ERP, WMS, and PLM systems
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Performance & Scalability

Enterprise-grade infrastructure designed to handle high-volume production environments.

  • High Throughput: Process thousands of items per hour
  • Cloud-Native: Scalable infrastructure that grows with you
  • Edge Computing: Deploy on-premise for low latency
  • Multi-Site Support: Centralized management across locations
  • 99.9% Uptime: Enterprise SLA with 24/7 support

See Our Features in Action

Schedule a personalized demo to discover how ApparelQC AI can transform your quality control

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